The Old Smokey grill, a humble and iconic piece of backyard barbecue equipment, is renowned for its simplicity and affordability. But can this classic grill truly deliver the authentic smoky flavor and tender results that characterize great smoked meat? The answer, resoundingly, is yes. While it may require a bit more finesse and attention than dedicated smokers, the Old Smokey can indeed be transformed into a capable smoking machine. This article will delve into the techniques, modifications, and considerations needed to successfully smoke meat on an Old Smokey grill.
Understanding the Old Smokey Grill’s Design and Limitations
The Old Smokey’s design is remarkably straightforward: a simple steel drum with a hinged lid and three legs. Its key features include a flat cooking grate, a charcoal grate near the bottom, and adjustable vents on the lid and bottom. This simplicity, while charming, also presents certain challenges when it comes to smoking.
The primary limitation is temperature control. The Old Smokey lacks insulation, making it susceptible to temperature fluctuations based on external conditions like wind and ambient temperature. Maintaining a consistent low-and-slow temperature, crucial for smoking, can be tricky.
Another challenge is airflow management. While the vents offer some control, they are not as precise as those found on dedicated smokers. Achieving the desired level of smoke and consistent temperature requires careful manipulation of these vents and strategic placement of wood chips or chunks.
Finally, the Old Smokey’s relatively small size can limit the size and quantity of meat you can smoke at one time. Large cuts like briskets may require trimming or creative placement.
Essential Techniques for Smoking on an Old Smokey
Overcoming the Old Smokey’s limitations requires employing specific techniques to ensure consistent temperatures and optimal smoke.
Preparing the Grill for Smoking
Before you even think about adding meat, meticulous preparation is key. Start by thoroughly cleaning the grill grates to remove any residue that could impart unwanted flavors. Then, consider lining the bottom of the grill with heavy-duty aluminum foil. This not only makes cleanup easier but also helps to moderate temperature fluctuations by reflecting heat.
Next, decide on your fuel source. While charcoal briquettes are a common choice, lump charcoal tends to burn hotter and cleaner, resulting in better flavor. Regardless of your choice, arrange the charcoal in a manner that allows for indirect heat. A common method is the “snake” or “fuse” method, where briquettes are arranged in a semi-circle or snake-like pattern around the edge of the charcoal grate. This allows the charcoal to burn slowly and evenly over a longer period.
Achieving and Maintaining Low and Slow Temperatures
The ideal smoking temperature range is between 225°F and 275°F. Achieving and maintaining this temperature on an Old Smokey requires careful monitoring and adjustments. Invest in a reliable leave-in thermometer with probes that can monitor both the grill temperature and the internal temperature of the meat.
Start with a small amount of lit charcoal to ignite the unlit briquettes. This helps to prevent the temperature from spiking too high at the beginning. Once the grill reaches the desired temperature range, carefully adjust the vents to maintain it. The bottom vent controls the amount of oxygen entering the grill, while the top vent regulates the exhaust.
Be patient. It takes time for the grill to stabilize at the desired temperature. Resist the urge to constantly open the lid, as this releases heat and smoke, prolonging the cooking time and potentially affecting the flavor. Check the temperature periodically and make small adjustments to the vents as needed.
Adding Smoke Flavor
The heart of smoking is, of course, the smoke. Adding wood chips or chunks to the charcoal provides the characteristic smoky flavor that makes smoked meat so delicious.
Soaking wood chips in water for at least 30 minutes before adding them to the charcoal is a common practice. This is supposed to help the chips smolder and produce more smoke. However, some experts argue that soaking is unnecessary and may even hinder the smoking process. Experiment to see what works best for you.
Add wood chips or chunks gradually throughout the smoking process. Adding too much wood at once can create acrid smoke that negatively affects the flavor of the meat. Replenish the wood every hour or two, depending on how much smoke you desire.
Different types of wood impart different flavors. Hickory is a classic choice for ribs and pork shoulder, while mesquite is often used for beef. Fruit woods like apple and cherry are milder and pair well with poultry and fish. Experiment with different wood types to find your favorites.
Managing Moisture and Preventing Dryness
One of the biggest challenges in smoking meat is preventing it from drying out. The long cooking times can rob the meat of its moisture, resulting in a tough and unappetizing final product.
One way to combat this is to use a water pan. Place a pan filled with water on the cooking grate or directly on the charcoal grate. The water evaporates during the cooking process, adding moisture to the cooking chamber and helping to keep the meat moist.
Another technique is to baste or mop the meat periodically with a flavorful liquid, such as apple juice, vinegar, or a barbecue sauce. This not only adds moisture but also helps to create a flavorful crust.
Finally, wrap the meat in butcher paper or foil during the later stages of cooking. This is known as the “Texas crutch” and helps to retain moisture and speed up the cooking process. However, wrapping the meat can also soften the bark, so it’s a trade-off.
Adapting Recipes for the Old Smokey Grill
When adapting recipes for the Old Smokey, consider the grill’s limitations and adjust cooking times and temperatures accordingly.
Recipes designed for dedicated smokers may need to be modified to account for the Old Smokey’s lack of insulation and less precise temperature control. Start with a lower temperature than the recipe recommends and monitor the meat closely.
Cooking times may also need to be adjusted. The Old Smokey may take longer to cook meat than a more efficient smoker. Use a meat thermometer to determine when the meat is done, rather than relying solely on cooking time.
Consider the size of the Old Smokey’s cooking grate when selecting recipes. Large cuts of meat may need to be trimmed or cut into smaller pieces to fit.
Modifications and Accessories for Enhanced Smoking Performance
While the Old Smokey is a simple grill, there are several modifications and accessories that can enhance its smoking performance.
A tight-fitting lid is essential for maintaining consistent temperatures and preventing smoke from escaping. If the lid on your Old Smokey is loose, consider using a gasket or high-temperature sealant to create a tighter seal.
Adding a thermometer to the lid allows you to monitor the grill temperature without having to open the lid. This helps to maintain a consistent temperature and prevent heat loss.
A charcoal basket or divider can help to organize the charcoal and create a more efficient burn. This can also make it easier to maintain consistent temperatures.
A water pan is a must-have for smoking on an Old Smokey. A cast iron skillet or disposable aluminum pan works well.
Troubleshooting Common Smoking Issues
Even with careful preparation and technique, smoking on an Old Smokey can sometimes present challenges. Here are some common issues and how to address them:
- Temperature fluctuations: Wind, ambient temperature changes, and inconsistent charcoal can cause temperature fluctuations. Use windbreaks, add more charcoal gradually, and monitor the temperature closely.
- Meat drying out: Ensure you’re using a water pan, basting the meat, or wrapping it during the later stages of cooking. Monitor internal temperature closely to avoid overcooking.
- Acrid smoke: Avoid using too much wood at once, and ensure the wood is smoldering rather than burning. Make sure there is adequate airflow to allow the smoke to escape.
- Uneven cooking: Rotate the meat periodically to ensure even cooking. Use a thermometer to monitor the internal temperature of different parts of the meat.
The Old Smokey Advantage: Simplicity and Affordability
Despite its limitations, the Old Smokey grill offers several advantages for those looking to get into smoking. Its simplicity makes it easy to use and maintain. There are no complicated controls or settings to worry about. Its affordability makes it an accessible option for beginners. You can get started smoking meat without breaking the bank.
The Old Smokey is also incredibly durable. Its simple steel construction can withstand years of use with proper care. With a little bit of effort and attention, the Old Smokey can be a reliable and versatile smoking machine.
While a dedicated smoker may offer more convenience and precise control, the Old Smokey grill provides a rewarding and authentic smoking experience. Mastering the techniques outlined in this article will allow you to produce delicious, smoky meat that rivals anything you can buy in a restaurant. So, fire up your Old Smokey and get ready to enjoy the art of low and slow barbecue.
Can you actually smoke meat effectively on an Old Smokey grill?
Yes, you absolutely can smoke meat on an Old Smokey grill. While it’s primarily designed for grilling, its enclosed design and tight-fitting lid make it surprisingly well-suited for low and slow cooking with some simple modifications and techniques. The key is understanding how to control the temperature and maintain consistent smoke, which requires a bit more attention compared to dedicated smokers, but is definitely achievable.
The small size of the Old Smokey grill can actually be advantageous for beginners. It heats up quickly and requires less fuel. By using the “snake method” or strategically placing wood chunks amongst the charcoal, you can generate consistent smoke and maintain a low temperature for extended periods, allowing you to smoke ribs, chicken, pork shoulder, or even brisket.
What modifications are needed to use an Old Smokey for smoking?
The most common modification for smoking on an Old Smokey is adding a water pan. Place a pan filled with water on the bottom grate, directly above the coals. This helps regulate the temperature inside the grill, prevents the meat from drying out, and adds moisture that attracts smoke, contributing to better flavor. You might also consider using a good quality meat thermometer to constantly monitor the internal temperature of the meat.
Another useful modification is adding a gasket around the lid to seal any gaps. This helps maintain a more consistent temperature and reduces the amount of fuel needed. Although it is not essential, this helps in regulating temperature, which is a crucial aspect of smoking meat. Also, consider adding a temperature gauge on the lid if your model doesn’t have one.
How do you control the temperature when smoking on an Old Smokey?
Temperature control on an Old Smokey for smoking involves managing airflow and fuel. Start with a small amount of lit charcoal, strategically placed in a “snake” pattern or a pile, and add wood chunks for smoke. The “snake method” involves arranging charcoal briquettes in a line or horseshoe around the perimeter of the charcoal grate, lighting one end to create a slow and steady burn.
Adjusting the intake dampers at the bottom of the grill and the exhaust vent on the lid will control airflow. Closing the dampers restricts airflow, lowering the temperature, while opening them increases airflow and raises the temperature. It’s a delicate balance that requires practice, patience, and constant monitoring, using a reliable temperature gauge to track the internal temperature of the grill.
What type of fuel is best for smoking on an Old Smokey?
A combination of charcoal briquettes and wood chunks is typically recommended for smoking on an Old Smokey. Briquettes provide a consistent and long-lasting heat source, while wood chunks add the desired smoky flavor. Avoid using lighter fluid, as it can impart an unpleasant taste to the meat. Instead, use a chimney starter or electric starter to light the charcoal.
For wood chunks, consider using hardwoods like hickory, oak, mesquite, apple, or cherry, depending on the type of meat you are smoking and the flavor profile you want to achieve. Experiment with different combinations to find your preferred blend. Smaller wood chunks are generally better, as they will burn more evenly and produce a consistent smoke throughout the cooking process.
How long does it take to smoke meat on an Old Smokey?
The cooking time for smoking meat on an Old Smokey varies depending on the type of meat, its size, and the desired internal temperature. Low and slow cooking is the name of the game; patience is vital. Ribs might take 5-7 hours, a pork shoulder could take 10-14 hours, and a brisket might require even longer.
The most important thing is to monitor the internal temperature of the meat using a reliable thermometer. Cook to temperature, not time. Using the “Texas Crutch” (wrapping the meat in butcher paper or foil) can speed up the cooking process and help retain moisture, but may slightly soften the bark. Ultimately, aim for tenderness and the right internal temperature, regardless of the specific time.
What are some common mistakes to avoid when smoking on an Old Smokey?
One of the biggest mistakes is adding too much fuel at the beginning. This can lead to overheating and difficulty controlling the temperature. Start with a small amount of lit charcoal and gradually add more as needed to maintain the desired temperature. Also, avoid constantly opening the lid, as this releases heat and smoke, prolonging the cooking time.
Another common mistake is neglecting to monitor the internal temperature of the meat. Relying solely on cooking time can lead to undercooked or overcooked results. Use a reliable meat thermometer and aim for the recommended internal temperature for the specific type of meat you are smoking. Finally, don’t be afraid to experiment and learn from your mistakes. Each cook is a learning experience.
How do you clean an Old Smokey after smoking?
After smoking, allow the grill to cool completely before cleaning. Remove the grates and scrub them with a wire brush to remove any food residue. Empty the ash from the bottom of the grill. It’s a good idea to use a shop vacuum to remove any remaining ash from the bottom of the smoker to keep the smoker working at maximum efficiency.
Wipe down the interior and exterior of the grill with a damp cloth. For stubborn stains, you can use a mild detergent. Avoid using harsh chemicals or abrasive cleaners, as they can damage the grill’s finish. Regularly cleaning your Old Smokey will help prolong its lifespan and ensure optimal performance for future smoking sessions.

Alden Pierce is a passionate home cook and the creator of Cooking Again. He loves sharing easy recipes, practical cooking tips, and honest kitchen gear reviews to help others enjoy cooking with confidence and creativity. When he’s not in the kitchen, Alden enjoys exploring new cuisines and finding inspiration in everyday meals.